What are ESD mats made of?

Static Dissipative vs Conductive Mats

Sometimes there is confusion between what is an anti static mat used for tables, and conductive mats that are used on floors. They are both ESD Mats, meaning that they prevent electrostatic discharge when grounded.

What is the main purpose of the anti static mat?

How do you neutralize a charged insulator?
Insulating materials like wood tables and wool carpets accumulate charges on them. To prevent electrostatic discharge (ESD) mats should be placed over the workbench and floor.

Static electrons can sit on the surface of insulating materials found in tables and floors, so we use ESD mats to cover these surfaces.

When we go to handle electronics we want to make sure tables and floors are not electrically isolated, but instead electrically bonded.

Bonding allows those static electrons to discharge from tables and floors into the ground beneath the building they are in. The most common way to “ground” tables and floors is to connect them to an electrical outlet.

These mats are normally used for covering tables, tray liners, or as “runners” for the length of the floor for an assembly line.

The borderline between conductive and static dissipative is 1 million ohms per square. This is also referred to as 1 meg ohm. It is 1 x 106 ohms / square.

The active ingredient used in mats to make them conductive is carbon. Since carbon is black you can easily distinguish its presence from static dissipative material in the mat.

The ANSI / ESD standard for the measurement of table worksurfaces is ANSI / ESD S4.1 Worksurfaces- Resistance Measurements. It recommends that the static dissipative sides of anti static mats should measure no more than 1 x 109 ohms / square.

How Do I Set Up an ESD Mat?

ESD Mats used on top of tables or workstations are typically two-ply (meaning two-layer) rubber mats. (This is sometimes also called a “static dissipative mat”). It is comprised of two layers: a top static dissipative rubber layer and a bottom black carbon-loaded conductive scrim layer.

How Anti Static ESD Mats are used for Grounding

The top static dissipative layer captures static off tools and electronics laid on top of the mat, while a snap is attached through the top layer of the mat to make contact with the bottom conductive layer of the mat so that the mat can be connected to an electrical outlet by using grounding.

We recommend you have mats attached to the ground for every 5 feet of matting on either side of the ground point. They should not be grounded in series, i.e., “daisy-chained” together. Instead, directly connect the wires to a ground line in the electrical outlet.

How Do ESD Floor Mats Work?

Conductive mats are black because they are infused with carbon. Carbon is conductive, and it is the active material in these mats that conducts static electricity to the ground. It is also one of the conducting materials in heel grounders which is why the bottom of these are black.

Conductive mats should be used on floors as anti-fatigue or chair mats in combination with heel grounders.

The heel grounder maintains its connection with the body via a silver knitted ribbon that is tucked into the inside of the wearer’s sock. This gives static on the body’s surface a dedicated ground path through the heel grounder into the mat. From there, static travels the electrical connection between the mat and the electrical outlet bypassing the floor surface via the grounding cable.

Mat Ground for Anti Static Anti-Fatigue Mat connected to an electrical outlet for ESD Safety.